Product Overview
Durapave Emulsis RS1 is a rapid setting bitumen emulsion grade under our bitumen emulsions range. This road emulsion is manufactured in state of the art formulation process and quality control.
Rapid setting bitumen emulsion can be applied on aged and primed bituminous surfaces. The product meets the specifications as per IS 8887:2018.
As one of the trusted bitumen emulsion manufacturers, ITPL combines advanced formulation expertise with reliable manufacturing processes to meet modern infrastructure requirements.
Benefits
- Maintain a good bond between the existing layer and new bituminous layer.
- Strong resistance to movement of structural layers.
- Forms a strong water resistant layer to prevent any water table changes.
- Seal the pores and make the surface water resistant.
- Provides good adhesion between the layers on good spraying.
Why Choose ITPL Rapid Setting Bitumen Emulsion?
01
Designed for Efficient Road Construction
Rapid Setting Bitumen Emulsion is formulated to create a strong bond between existing and new pavement layers. This ensures better adhesion before asphalt overlays. Its quick setting characteristics support faster project execution across diverse road construction applications.
02
Engineered for Consistent Performance
Manufactured under stringent quality controls, ITPL’s road emulsion delivers uniform application, dependable bonding, and consistent performance across projects.
03
Reliable Supply for Infrastructure Projects
Whether supporting highway construction, urban roads, or maintenance works, ITPL ensures dependable product availability backed by technical expertise. As an experienced bitumen emulsion supplier, we provide road emulsion solutions designed to support efficient construction and long-term pavement performance.
Key Technical Parameters of Durapave Emulsis RS1
Recognised among trusted bitumen emulsion manufacturers, we manufacture rapid setting bitumen emulsion that meets recognised Bureau of Indian Standards (BIS) requirements.
Available Grades
DURAPAVE EMULSIS RS1
| Characteristics | Test Method |
Unit of Measurement |
Specification | |
|---|---|---|---|---|
| Min | Max | |||
|
Residue on 600 micron Sieve in % by Mass |
IS 8887-2018 ANNEX-B |
% | – | 0.05 |
|
Viscosity at 50°C by Saybolt Furol Viscometer |
IS 3117 | Sec | 20 | 100 |
|
Coagulation of emulsion at low Temp. |
IS 8887-2018 ANNEX-C |
– | NIL | NIL |
| Storage stability after 24 Hrs. |
IS 8887-2018 ANNEX-D |
% | – | 2 |
| Particle Charge |
IS 8887-2018 ANNEX-E |
– | Positive | Positive |
| Miscibility with water |
IS 8887-2018 ANNEX-H |
– | No- Coagulation |
No- Coagulation |
| Test on Residue:- | ||||
| a) Residue by Evaporation |
IS 8887-2018 ANNEX-J |
% | 60 | – |
|
b) Penetration of Residue at 25°C/ 100gm/ 5Sec |
IS 1203-1978 | – | 80 | 150 |
| c) Ductility of Residue at 27°C | IS 1208-1978 | Cm | 50 | – |
| d) Solubility in Trichloroethylene | IS 1216-1978 | % | 98 | – |
PACKING:
DURAPAVE EMULSIS RS1 is available in
• Bulk
• 200 Kg
• MS Drum
• RC Drum
• New HDPE Drum
Product Certifications: Bureau of Indian Standards (BIS): CM/L- No-3015129 | Durapave Emulsis meets the specifications as per IS8887:2018.
Download Specification
The product brochure covers application guidance, technical parameters, and compliance details of our road emulsion range.
Frequently Asked Questions
Rapid Setting Bitumen Emulsion is designed to break and set quickly upon contact with aggregates or existing road surfaces. Once applied, it forms a strong adhesive film that binds aggregates tightly and seals surface voids. This sealing action prevents water from penetrating into the pavement layers, reducing the risk of stripping, pothole formation, and structural damage. By creating a waterproof barrier, it significantly enhances the durability and lifespan of the road.
The key difference lies in the rate at which the emulsion breaks and sets:
- Rapid Setting (RS): Breaks quickly and is ideal for surface dressing and tack coats where fast adhesion is required.
- Medium Setting (MS): Breaks at a moderate rate, suitable for premix works like patch repairs and mixing with aggregates.
- Slow Setting (SS): Breaks slowly, allowing more time for mixing and handling, making it ideal for slurry seals, fog seals, and soil stabilization.
ITPL offers high-quality Rapid Setting Bitumen Emulsions in RS-1 grade designed to meet industry standards and road construction requirements. This grade is widely used on aged and primed bituminous surfaces, ensuring strong adhesion and quick setting performance.
Rapid Setting Emulsion is especially effective for aged bituminous surfaces because it quickly restores binding properties and improves surface cohesion. Older pavements tend to lose their binder strength and become porous, making them vulnerable to water ingress. The fast-setting nature of RS emulsions ensures immediate bonding with the existing surface, sealing cracks and voids efficiently. This helps rejuvenate the road surface, improves skid resistance, and extends the service life without requiring extensive reconstruction.