Product Overview
ITPL’s instant pothole repair mix, Durapave Emulsis Plus, is a cutting-edge product designed using cold mix technology. It simplifies the pothole repair process by eliminating the need for heating during application. The solution can be prepared and applied at ambient temperature.
With our pothole filler solution, maintenance teams can respond more quickly and restore road usability while minimising operational delays.
The instant pothole repair mix is recommended for patching potholes up to 75 mm (3 inches) deep. For deeper repairs, the pothole repair solution can be applied in layers to achieve optimal strength.
Benefits
- Enables fast repairs, minimizing road downtime, ideal for high-traffic areas.
- Operates at ambient temperatures, removing the need for special equipment and reducing costs.
- Suitable for all weather conditions, offering a flexible, all-season repair solution.
- Adaptable for multiple repair types, including potholes and utility cuts, on various pavements.
- Shelf life up to six months, facilitating storage and availability for timely repairs.
- Simple application process, accessible to crews and contractors without advanced training.
Why Choose Instant Pothole Repair Mix?
01
Ready for Immediate Repairs
Road damage can disrupt traffic and compromise safety if left unattended. ITPL’s Instant Pothole Repair Mix is supplied ready to use, enabling quick Pothole Repair without specialised equipment or extensive road closures, making maintenance faster and more efficient.
02
Built for Reliable, Long-Lasting Performance
Designed to bond effectively with existing pavement, the mix helps restore damaged road surfaces with lasting durability. As a reliable pothole filler, it reduces the frequency of recurring repair work and performs across varying weather conditions and traffic loads.
03
A Practical Solution You Can Trust
Backed by IndianOil’s refining expertise and TotalEnergies’ advanced technology, ITPL delivers one of the most reliable pothole repair products for modern road maintenance. Every batch is manufactured under stringent quality standards to ensure dependable application and consistent results.
Key Technical Parameters of Durapave Emulsis Plus
As a trusted instant pothole repair mix manufacturer, we ensure that every batch is produced to meet recognised Bureau of Indian Standards (BIS) requirements.
Below are a few key properties of the product:
Sr. No. | Parameters | Results |
1. | Water Resistance Test, % min | 90 |
2. | Workability Test at -7 Deg. C | Workable |
3. | Binder Content in Mix, % Min | 5 |
4. | Stability, kN, at 25 Deg. C, min | 2.2 |
Availability: Available in 25kg bags
How To Apply
- The pothole should be cleaned with a stiff wire brush first. Secondly, all loose materials, including dust, should be removed with a soft brush.
- Apply Durapave Emulsis RS1 tack coat for enhancing adhesion.
- Fill the pothole with ready-mix 30 mm above the existing surface and carry out compaction. The periphery of the patch should be compacted first. To prevent initial inward pick-up of the loose mix, continue to wet the hand rammer with water or place empty plastic-lined bags on the loose mix.
- The mix is recommended for patching potholes up to 75 mm (3 inches) deep. For deeper potholes, patching mix should be placed and compacted in 75 mm thick layers.
- If the pothole is deep and extends to WMM or granular base, it is recommended to apply a suitable tack coat or prime coat before placing the patching mix.
- After compaction, the compacted patch should be kept slightly higher than the existing road surface (about 3 to 5 mm) to allow for further compaction by traffic.
- If there are multiple closely spaced patches, use a smaller roller than a hand rammer. If a roller is used, the mix should be placed and spread slightly higher than the existing road surface so that the compacted surface is in alignment with the adjoining road surface after rolling.
- Before opening the traffic, clean sand should be sprinkled on the patch to prevent pick up by traffic.
Download Specification
Download Detailed Durapave Emulsis Plus Specification